5 Design elements for safe, heavy-duty racking

 

As we know that the cost of any product does not always depend upon its look in fact it varies upon its quality. For example, what makes a  Ford F-250 car more costly than an F-150? In fact, they look pretty much the same but the quality of both the cars are different and that’s what makes them differ from each other.

In the case of structural storage racking, the same idea is applied. Shree Mahalaxmi is one of the best Storage racks manufacturers in Noida that provide a wide range of storage racks at very reasonable prices. We could go for I-beam construction, heavy-duty bolts, and structural bracing when we compare different systems at their face value. It is very easy to assume that they can handle the same weight but the truth is that just like pickup trucks, To handle safely the required loads for years of use we need to do more than kick to the tires to ensure we are getting a proper racking system.

The racking that we select must contain five design elements:

• 50-KSI I-beams
• A325 bolt
• A 100 percent load utilization
• Fully welded arms
• Full load-bearing cradles and shelves

Let’s take a closer look at how each of these design elements influences how successful and safe your racking can be :

1.Select strong rack materials :

• The racking system’s performance is affected when it comes to storing heavy and large products, the shape and type of steel utilized for columns, arms, and shelf beams.
• To handle high loads, hot-rolled, wide-flange, or standard-shape I-beams require sufficient mass. For this purpose, heavy duty racks are considered one of the best racking systems. Heavy duty racks manufacturers in Delhi deal in all kinds of heavy duty racks that can handle sufficient weight.
• They are resistant to material handling equipment damage.
• To support the weight thin-gauge cold-rolled or roll formed steel depends on its shape.
• If this type of steel becomes damaged and may no longer be able to support the weight it was meant to support.
• Deflection in the racking system is very common. The racking shelf or arm will deflect from holding heavy materials and return to its original position when empty as heavy material is loaded and unloaded.
• The more product steel can support before the deformation is seen.
• The rack design can handle heavier loads with less mass and this is another advantage of using a steel based strong rack.

2. Select Durable hardware :

•  It is extremely important to have strong connections between beams, arms, and columns when building a durable heavy racking system.
• This is good for cantilever racking systems that allow lengthy materials like tubes and pipes which are to be stored without being hampered.
• Cantilever racks have only one end of the arm that is supported by a central column.
• This type of rack is considered one of the best storage racking systems. Storage racks manufacturers in Delhi provide the best kind of racking system at a reasonable price.

3. Must ensure that racks are designed to 100% loading:

• When it comes to cantilever racking, 100% load utilization means that all arms are loaded to their full capacity for a given application.
• Racks are designed for average loading that is less than 100% used to save money on column and base design.

4. Must ensure that racks are fully load bearing :

• It’s difficult to plan for future weights, shapes, and sizes when storing heavy coils, tools, and dies. 
• Some of the things will span the width of the shelf and rest on both steel support beams, but others won’t.
• In this situation, it is important to have a storage rack that can support the entire weight of the product, no matter where the material is stored.

5. Must ensure that beams and arms are fully welded :

• Fully welded beams and arms are the most important requirement for a safe, heavy duty racking system. This is especially very crucial for cantilever racks.
• When a forklift driver accidently pushes the forks up under a rack arm, he causes an uplift load condition that can be harmful and dangerous to an arm that isn’t fully welded. A forklift with a 6,000-pound loading capacity can significantly damage an arm if it does not have any weight stored on it.

Therefore the above mentioned five design elements are for a safe, heavy-duty racking System. Shree Mahalaxmi is one of the leading and well known racks manufacturers in Delhi that deals in various types of racking systems at very nominal prices.